Battery Jackets

Pricing for electric battery heater jackets varies based on voltage, size, and safety features, and is typically available on request from the manufacturer or distributor. Factors like sealed on-mat electronics, redundant thermal protection, and construction material also influence cost. Contact our team for a detailed quote based on your specific application.

An electric battery jacket uses an insulated, low-wattage heating element to warm the battery directly rather than the surrounding enclosure. Sealed on-mat electronics regulate temperature, while thermal switches and fuses provide redundant safety. This targeted heating reduces energy waste and can lower battery heating costs by roughly 30%.

Battery heater mats are commonly available in 120V configurations with a standard piggyback plug for straightforward installation alongside existing equipment. This allows the mat to share a power source with other cabinet electronics without requiring additional wiring, simplifying deployment in traffic cabinets and outdoor enclosures.

Battery jackets are installed in outdoor enclosures housing backup batteries, such as traffic signal cabinets, ITS roadside equipment, telecommunications shelters, and UPS systems. They are placed directly against or beneath the battery to ensure heat transfer is focused on the battery rather than dissipating into the enclosure.

Battery jackets are generally designed to be compatible with common backup battery sizes used in traffic and ITS applications, including AlphaCell and similar VRLA batteries. It's important to confirm mat dimensions and voltage compatibility with your specific battery model before installation to ensure proper fit and safe operation.

Quality battery heater mats include redundant safety systems such as an on-mat thermal switch and a thermal fuse, which prevent overheating even if one component fails. Sealed electronics further protect against moisture and debris, making these mats suitable for harsh outdoor environments where reliability is critical.